ECOVAL Sudoe, the circular solution to replace fossil fuels

Industries are increasingly aware of the importance of implementing policies that respond to the context of the environmental crisis we are facing, with “reduce, reuse and recycle” being the new guidelines to be established in their ways of operating. Many decide to get involved and collaborate in research projects capable of developing innovative technologies aimed at taking advantage of waste or resources that have already been used to generate new goods, providing alternatives that are friendlier to the planet.

The urgency to apply circular alternatives in production processes to minimise the damage they can generate is one of the reasons why companies such as Repsol, Fertiberia or Grupo Valora have joined to support R&D&I projects such as those currently being developed in the Ourense biofactory, managed by Viaqua, in order to build a future where fossil fuels are no longer essential.

ECOVAL Sudoe, led by Cetaqua, the Water Technology Centre, and co-financed by the Interreg Sudoe Programme through the European Regional Development Fund (ERDF), is a project that aims to offer solutions of real application for the chemical, petrochemical and fertiliser industries. “Wastewater treatment processes generate large quantities of sludge. These have traditionally been seen as a waste to be eliminated, however, in the ECOVAL project we demonstrate that they can be a product from which high added value raw materials are generated that have potential for application in the chemical and petrochemical industry to produce compounds such as lubricants, bioplastics, paints or adhesives,” explains Antón Taboada, Project Manager of the project in Cetaqua Galicia.

“Cetaqua is doing magnificent work in the optimisation of the integral water cycle and the conversion of wastewater treatment plants into biofactories,” says Enrique Espí, senior research scientist at Repsol’s Technology Centre, a partner in the European project.

Repsol, a partner in the project, says it is “especially interested” in the use of sewage sludge as an “alternative and renewable raw material” to be applied in the manufacture of its plastic materials, says Espí, who considers the task of transforming sludge that was considered a “waste to be eliminated” into a “new resource” to be particularly noteworthy, an action aligned with one of its major challenges: “to obtain zero net emissions by 2050”, he adds.

Sectors specialising in the production of fertilisers are also one of the potential recipients of the by-products generated in ECOVAL. This is the case of Fertiberia, which aims to develop new products that integrate nutrients recovered from bio-waste. In this way, the head of R&D&I projects at Fertiberia, María Cinta Cazador, sees the ECOVAL project as a possibility of “advancing along this path”, constituting an example where “the viability and commercialisation of the proposed solutions have taken into account the participation of this final part of the value chain” and where “all the parties are fed back and benefit”, she points out.

On the other hand, Valentín Jiménez, Director and Group Managing Director of the Valora Group, a company specialising in services and products for the agricultural sector and another of those interested in the use of this bio-waste to apply to their business model, explains that investing in “projects that make this a tangible reality is one of the most effective ways to actively fight for the conservation of our environment, not only on an environmental level, but also on a social and economic level”.

“We have always understood WWTP sludge as a resource that, under exhaustive control and necessary transformation, can be converted into high added value products with a huge potential market; even more so in our country, which is increasingly affected by the loss of organic matter from our soils”. Valentín Jiménez explains.

Regarding the path that is currently being taken to establish more circular models, Enrique Espí, from Repsol, refers to a current context in which the energy sector is facing “new challenges, but also new opportunities where public-private collaboration is going to be fundamental”.

Similarly, María Cinta Cazador, from Fertiberia, highlights the importance of forging alliances that allow progress to be made, considering that “there are great technical difficulties in reaching a management model that achieves the optimum environmental and is economically viable”. For this reason, she explains, “collaboration between them, research bodies and end users, in this case, the fertiliser industry, is fundamental”, she concludes.

7 April: “From wastewater treatment plants to biofactories: the potential of water in the circular economy”

After the postponement in January, the event “From wastewater treatment plants to biofactories: the potential of water in the circular economy“, organised by Cetaqua and FEUGA in the framework of the innovation projects Ecoval Sudoe and WALNUT, is back. It will take place on 7 April in both on-site and online formats.

This meeting aims to explore the concept of biofactories and present the technical advances of both projects. In addition, the social, legal, and market barriers for the valorisation of high added value products for agriculture and industry, such as sludge or biofertilisers obtained from waste flows from urban water treatment plants, will be discussed.

Here you can consult the full programme of the event, which runs from 10:00 to 17:00, with presentations and round tables to reflect on the essential value of water in the transition to a circular economy. The blocks in which the day is divided are:

  • Block I: past, present and future of biofactories.
  • Block II: legislative/transfer barriers to the implementation of biofactories.
  • Block III: end-users of biofactory by-products.
  • Final block: round table.

After a morning of debate and participation, there will be a break for lunch and at 15:30 there will be a visit to the Ourense biofactory, where you can learn about the different water treatment processes.

The event will also be broadcast on Zoom with English translation. The capacity of both the on-site and virtual event is limited, and registration will close when the maximum number of participants is reached. Don’t miss out, register here!

Brown containers arrives at Ourense schools thanks to the Ecoval Sudoe project

  • Ourense Town Council and Viaqua promote the participation of a school from Ourense in the ECOVAL project for the revalorization of organic waste
  • CEIP of Seixalbo will contribute the waste from its school dinning room to the pilot plant located at the Ourense WWTP

The Ecoval Sudoe project, strategies for the management, coordination and recovery of sludge and organic waste in the SUDOE region, enters a new phase in 2022. After successfully illustrating the technology for converting sewage sludge into volatile fatty acids, compounds that are converted into products such as paints, lubricants or adhesives in the chemical and petrochemical industry, the Ourense Wastewater Treatment Plant (WWTP) will now change its raw material to recover selectively collected organic waste taken from the containers recently installed at the Seixalbo school in Ourense.

In this way, the school canteen has become a supplier of the raw material to be used by the pilot plant to obtain volatile fatty acids. Moreover, the establishment is also involved in the environmental education campaign “Another container, a brown one!”, the goal of which is to raise the awareness of youngsters as to the importance of the correct separation of waste, with an emphasis on the fifth container and the characteristics of organic waste. The CEIP Seixalbo is a public school in the municipality of Ourense that is very involved in raising environmental awareness among its students, with the organization of workshops on the correct separation of waste, the creation of a school garden, composting activities and now participation in this European research project.

Representatives from Cetaqua, the leader of the project, from the Department of Education of the City Council of Ourense and Viaqua, came in person to the school to present the project and lay the foundations for collaboration. In adition to Cetaqua, representatives from the Ourense Town Council and Viaqua, official partners committed to supporting and promoting the initiative, also attended, positioning the town of Ourense and its waste treatment plant in particular as a reference benchmark in the commitment to the development of green technologies and the circular economy.

Castile and Leon, represented in the project by the Natural Heritage Foundation, together with the Palencia Town Council and Aquona, who also support the initiative, will also be involved in the supply of organic waste through schools as a means of raising awareness as to the importance of caring for the environment while promoting the biofactory model.

The importance of the Ecoval approach

Each individual in the Sudoe region, which encompasses the Spanish autonomous communities (with the exception of the Canary Islands), the south-western regions of France, the mainland regions of Portugal, Gibraltar and the Principality of Andorra, generates 136kg of organic waste a year. This results in the generation of 11 million tons of organic waste a year, 9 million of which are food remains. Currently, 65% of this organic waste is incinerated or dumped in landfills due to the limited use of selective collection processes.

Since the project was launched in November 2020, Ecoval has paved the way for the arrival of brown containers, which should have been installed in all European cities by late 2023. Thanks to the approach promoted by the project, bio-waste will be returned to the economic cycle, thereby contributing to the European Union goal to recycle 65% of municipal waste by the year 2035.

In addition to the aforementioned partners, Santiago de Compostela University, the Galician Business-University Foundation, the National Institute of Applied Sciences of Toulousse, Nereus, Aguas do Tejo Atlantico and the Municipal Environment Company of Porto are all taking part in this challenge. The joint venture, co-financed by the Interreg Sudoe Programme through the European Regional Development Fund, also enjoys the support of 31 associated partners.

Ecoval Sudoe joins Biorefine Cluster Europe

Ecoval Sudoe is now member of the Biorefine Cluster Europe network, a European network interconnecting projects and people within the domain of biobased resource recovery, striving to contribute to more sustainable resource management.

Founded during Interreg NWE project Biorefine (2011 2015) and coordinated by the University of Ghent, BCE involves several projects dealing with similar topics – Water Recovery, Nutrient Recovery, Biomaterials & Eco design, Value chain assessment, Biochemicals Extraction & use, Renewable Bioenergy.

Being part of this programme means joining an active European biocluster, made up of over 27 countries, more than 30 project members, more than 750 experts, and more than 250 organizations!

Biorefine Cluster’s goals will support Ecoval’s own communication and dissemination objectives. Joining the cluster offers a great opportunity to our project in terms of visibility, impact, contribution to policy, development of synergies, optimisation of resources  and networking.

At same time, the Ecoval project and its partners will also be contributing to the success of the general goals of the Cluster and to the development of circular economy systems in Europe.

Have a look at the dedicated page of Ecoval Sudoe on the BCE website and follow the BCE on Twitter and LinkedIn! 

2nd “Overcoming barriers in the recovery of WWTP sludge and bio-waste” workshop

The Ecoval Sudoe project is a shift in paradigm: from wastewater treatment plants to biofactories. A change of model, from linear to circular, and a change of concept: waste for resources. However, the testing of new technologies for the recovery of resources classified as waste up to now is not enough in itself. Innovation needs to go hand in hand with the acceptance of the business model. To this end, the project is organising a series of workshops in which different specialists answer the question: how can we overcome the barriers in the recovery of bio-waste and WWTP sludge?

The workshop held on January 18, the second in the project, was attended by 16 specialists from the Sudoe Region (Portugal, Spain and France), from sanitation and waste management entities, research centres, environmental authorities, legal consultants and sectoral associations. This event was organised by Águas do Tejo Atlântico with the collaboration of CETAQUA, Porto Ambiente, NEREUS, FEUGA and the Foundation for the Natural Heritage of Castile and Leon.

After the presentation of the project, experts from the three countries shared their experiences on the management of WWTP sludge and bio-waste, the use of value-added products (volatile fatty acids, for example) and waste declassification mechanisms. Forums were then created for each country, where the specific requirements of each Member State were addressed.

The session ended with an analysis of potential synergies in the Sudoe region and the presentation of the main conclusions of the first workshop.

The main barriers identified by the experts include:
– A lack of end-of-waste status criteria for volatile fatty acids produced from WWTP sludge and bio-waste.
– Complicated and time-consuming end-of-waste status processing.
– The absence of a common legal framework for all the Member States undermines the creation of an EU internal market.
– Difficulties in guaranteeing the quality of municipal biological waste from selective collection.

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